How It’s Made Motorcycle Helmets?

There are various things in this world that we cannot help but give attention to. We will have moments when we will look at the small details of the things that we currently have and at times, we cannot help but notice the little things. Have you ever looked at your motorcycle helmet and wonder how it’s made? Perhaps you are looking at the motorcycle helmet that you have at home right now because of your curiosity.

The motorcycle helmet is made out of various materials that are meant to protect the wearer. The helmets that are used for this purpose have changed a lot. Now, we are more accustomed to seeing and using motorcycle helmets that will not only serve their purpose but will also be lightweight as well.

If in case you are curious as to how the materials that will be used for helmets are chosen, they usually choose materials that can take the impact of crashes. The properties are supposed to shield the head to prevent further injuries to the wearer. Kinetic energy must be dispersed properly before it reaches the skull of the wearer.

Are you wondering how come helmets are made out of different materials? This is because there is more than one mold of properties that are used for all helmets. Crashes can take place anytime and anywhere. No one can be prepared for the speed that the motorcycle runs on before the impact. Definitely, there are various materials that are mixed together to form different types of helmet.

Materials Commonly Used

These are some of the materials that are commonly used to create motorcycle helmets:

  • Fiberglass
  • Kevlar
  • Carbon Fiber
  • Mold Injected Plastic

Do remember that with the different types of motorcycle helmets that are available. It is unfair to say that one motorcycle helmet is better than the other. There are some pros and cons available for each type of helmet.

Making the Motorcycle Helmet

making the motorcycle helmet

In order to make the motorcycle helmet, the first step is always to make sure that all of the materials are ready. It would depend on the company making the helmet if they would order some of the parts and materials from other companies or if they would choose to create it on their own.

Once they have assembled all of the materials that will be used, machines or workers will be in charge of assembling the materials so that it can be arranged appropriately. Most of the time, you can tell if the helmet is worth it when the shell is extremely hard because of the materials that are used but they are still comfortable mainly because of the other materials that are used.

EPS (Expanded Poly Sterene) is usually the choice when it comes to the shell of helmets not only because it is lightweight but also because it is cheap and it works. They are first in liquid form and with the use of the right machine, they are blown to get the expected shape. The EPS liner would have to be different for each helmet size. This means that a large sized helmet has a different EPS liner from the medium sized helmet. If the helmet is cheap, it is evident that the same EPS liner is used for all types. The created helmet would have to be placed inside a climate controlled storage area. This will help the helmet reach the shape that it should be in.

The mold and the liner will be exposed to water so that the mold and the liner will cool down. The various helmets will then be arranged depending on their size and type. Depending on the manufacturer, this may still be done by the machine or will be separated by workers manually.

After that, the helmet shell will be done. This may be made out of polycarbonate or composite. Polycarbonate is considered to be stronger although it is heavier than the composite. A composite may break down immediately after a crash. Still, this does not mean that a polycarbonate helmet can still be used after a hard crash. All helmets should be replaced after a crash.

The hard shell on its own may look very basic and industrial. This explains why the motorcycle helmet is often decorated with different things so that it will look more appealing. This explains why a lot of helmets are placed with various layers of paint and decals. This will help you choose the right one for you but designing is one of the last steps that will be done to helmets.

Testing the Safety of the Helmets

testing safety of motorcycle helmet

Once the helmets are created and the various materials like the EPS (Expanded Poly Sterene) are already in place, the next step that will be done is to test the helmet. Depending on the manufacturers, there are different ways to test the helmet. They usually place head models inside the helmet that will resemble the skull and different things will be done to the helmet. There are times when even very hard and very heavy objects will be dropped on the helmets. It is likely that some of these tests will result with the test helmets becoming broken. There is always a limitation to the amount of weight and impact that the helmet can take but it will highly depend on the situation.

Based on the things that are mentioned above, you probably have an inkling not only about how helmets are made but how beneficial they can be for all people who would make use of it. Each helmet that are produced by companies that provide quality helmets are often inspected and checked before they will be made available to the public.

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